Custom-Fit Shutters: Precision Tailored to Your Windows

One of the biggest mistakes homeowners make when purchasing new shutters is simply ordering standard sizes that don’t actually fit their windows properly. The result is shutters that are too small, leaving gaps, or too large, requiring trimming. Custom-fit shutters, on the other hand, are made to order based on precise window measurements to ensure a perfect aesthetic match and ideal functionality.

This article will cover the benefits of customized shutters versus generic sizes, proper measuring techniques for accuracy, details of the custom fabrication process, material and design options, additional customization choices, costs, and finding the right professional installer for your made-to-order shutters.

Benefits of Custom-Fit Over Standard Size Shutters

Custom-fit shutters designed for your exact window dimensions offer many advantages over generic sizes:

  • Avoid Unsightly Gaps – No more gaps between shutters and windows with made-to-size.
  • Ideal Sightlines – Proportions are tailored for ideal sightlines and aesthetic balance.
  • Enhanced Light Control – Custom shutters block more or less exterior light as needed when properly sized.
  • Reduced Air Infiltration – Gaps from ill-fitted stock sizes allow energy losses. Custom fitting prevents drafts.
  • Ability to Follow Unique Architectural Lines – Bespoke shutters can match special angles and shapes.
  • Improved Functionality – With exact tolerances, custom shutters operate smoothly without binding or rubbing.
  • Consistent Appearance – No mismatching of sizes between windows for uniformity.

For both visual appeal and performance, custom-sized shutters are worth the investment.

How to Measure for Custom Shutters

Taking accurate measurements is crucial for proper custom shutter fabrication. Follow these best practices:

  • Measure Widths at the Top, Middle, and Bottom – Account for any tapering or bowing of the opening. Go with the smallest width.
  • Measure Height on Both Outer Sides and the Center – Use the shortest of the three height dimensions.
  • Verify Squareness by Measuring Diagonally from Corner to Corner – The measurements should be equal. If not, the opening is out of square.
  • Check Depth from Outside Trim to Inside Glass – This determines how far shutters can project without hitting glass.
  • Note Any Obstructions – Protruding window mechanisms or handles may impact inside mount.
  • Photograph Each Opening – Capture surrounding details that may factor into custom measurements.

Having a professional come onsite to measure is ideal for maximum precision when investing in custom shutters.

The Custom Shutter Fabrication Process

Quality bespoke shutters are carefully crafted to your specifications:

  • Dimensions are input into specialty CAD software optimized for shutter design.
  • Computerized programs precisely model the required parts and pieces.
  • Guided laser cutting shapes materials with exacting tolerances.
  • Assembly jigs align components for tight-fitting joinery and uniformity.
  • CNC routers notch and drill holes with precision.
  • Experienced craftsmen finish edges, apply treatments, assemble, and inspect.
  • Mounting holes and hardware are test positioned before final fabrication.
  • Detailed drawings and plans ensure accuracy throughout the process.

The highest quality materials and latest manufacturing technologies ensure your custom shutters fit like a glove.

Custom Shutters Material and Design Selections

Custom shutters can utilize a variety of material and design combinations:

Materials

  • Wood – Basswood, poplar, oak, mahogany, and engineered composites. Can be painted, stained, or bleached.
  • Polyresin Composites – PVC, acrylic, ABS, and polyethylene blended with stabilizers. Won’t warp or crack.
  • Aluminum – Powder coated or anodized finishes in colors or natural metal.

Configuration Styles

  • Hinged – Side-mounted panels. Choice of raised, recessed, inset, or rabbeted panels.
  • Tier on Tier – Upper and lower stacked levels of louvers.
  • Track – Accordion fold style riding in recessed track. Stacks or slides open.
  • Cafe – Full height operable panels. Manual or motorized.

Don’t settle – make sure your shutters are tailored both dimensionally and aesthetically.

Additional Customization Options

Further personalize your shutters with these specialized options:

  • Custom Colors – Match your interior decor precisely with virtually any paint or stain color.
  • Distressed Finishes – Hand applied techniques creating worn, antiqued, weathered, crackled or rubbed-through appearances.
  • Applied Moldings – Decorative trim pieces on rails and stiles for added architectural detail.
  • Custom Shapes – Shutters fabricated precisely for angled, arched, circular or other uniquely shaped windows.
  • Ornamental Hardware – Designer hinges, pulls and knobs in polished brass, pewter, bronze and more.
  • Specialty Woods – Exotic species like teak, oak, cherry, and walnut available.

With bespoke fabrication, your personalized design choices are truly unlimited.

Cost Considerations for Custom versus Standard Shutters

Custom shutters represent an investment at a higher cost than generic stock sizes:

  • Stock sizes in vinyl or composite can range $100 – $300 per window.
  • Custom shutters start at about $500 per window into the thousands for exotic woods and ornate designs.
  • Specialize shapes like arches cost more due to added fabrication complexity.
  • Full floor-to-ceiling applications are more expensive than smaller window coverings.
  • Unique finishes and hardware upgrades add cost.
  • Installation may be extra depending on supplier.

Factor long-term durability, proper fit, and design continuity when weighing value. Budget approximately 2-3 times stock shutter pricing.

Finding Professional Custom Shutter Craftsmen

Seeking qualified specialists ensures a precision tailored product:

  • Search for well-reviewed local shutter craftsmen experienced with made-to-order projects.
  • Examine their portfolio for examples of high-quality custom fabrication and finishes.
  • Ask about their design consultation process to assist with selections.
  • Inquire about their precision measurement, manufacturing, and quality control procedures.
  • Request references from recent clients with projects comparable to yours.
  • Determine expected lead times and installation options offered.

Take time finding the right partner able to deliver your vision for custom-made shutters. The results will transform your windows.

Investing in tailor-made shutters ensures your windows are dressed to perfection. With precise measuring and robust materials built to your specifications, custom-fit shutters enhance aesthetics and functionality for lasting satisfaction.

Contact Our Team of Shutter Experts

Our highly skilled team specializes in precision custom-fit shutter fabrication and installation. We provide an unmatched combination of leading-edge manufacturing capabilities and generations of traditional woodworking expertise. Contact us today to schedule a design consultation and on-site measurement appointment. We will ensure your new bespoke shutters fit flawlessly while meeting your exact design vision.

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